YITAI is a leading professional manufacturer & supplier who mainly produces Ultra wear-resistant acid fracturing hose with 20+ years of experience.
High pressure fracturing hoses should be used in place of your iron products
YITAI is a professional Ultra Wear-resistant Acid Fracturing Hose manufacturer and supplier, if you are looking for the best Fracturing Hose with low price, consult us now!
More than 70% of the production equipment is imported from the United States and Germany, which is more stable and reliable; the crimping machines are mainly imported from Finland, with a 4000T press that is currently the largest tonnage in China. There are 16 production technology talents,3 experts and professors in the field of hoses, and 12 people with bachelor degrees or above, who are highly professional.
YITAI cooperates with Tsinghua University, the most famous university in China, on fracturing hose technology. YITAI's high-pressure fracturing hoses represent a formidable evolution in fracturing site operations, providing a superior alternative to conventional iron products. Engineered for versatility, these hoses can be customized with a variety of end fittings and an array of lengths to suit diverse operational requirements. Capable of withstanding pressures up to 20,000 psi, YITAI hoses ensure maximum reliability and performance even under the most extreme conditions. Each hose is a testament to our commitment to innovation and quality, designed to deliver unmatched durability and efficiency in the field.
The fracturing hose manufactured by YITAI features a crimping connection or integrated vulcanization connection method, significantly reducing both the weight and production costs of the product. The hose's inner tubing is composed of ultra-high molecular weight polyethylene, providing exceptional corrosion and abrasion resistance to meet all of your hydraulic fracturing requirements.
Ultra Wear-resistant Acid Fracturing Hose Parameter
Size (Inch) |
I.D. (mm) |
O.D. (mm) |
W.P.(psi) | P.P.(psi) | Min B.P.(m,in service) |
Min B.P.(m, During storage or transportation) |
Weight (kg/m) |
Volume(bbl/min) | Connections |
2" | 51 | 105 | 15000 | 22500 | 1.0 | 0.7 | 25 | 12 | 3”1502 Hammering Union or 3-1/16”API 15K Flange Connection |
2.5" | 64 | 131 | 15000 | 22500 | 1.1 | 0.8 | 31 | 18.5 | 3”1502 Hammering Union or3-1/16”API 15K Flange Connection |
3" | 76 | 144 | 15000 | 22500 | 1.2 | 1.0 | 34 | 22 | 3”1502 Hammering Union or3-1/16”API 15K Flange Connection |
3.5" | 89 | 158 | 15000 | 22500 | 1.3 | 1.1 | 39 | 28 | 3”1502 Hammering Union or3-1/16”API 15K Flange Connection |
4" | 102 | 172 | 15000 | 22500 | 1.4 |
1.2 |
43 | 47 | 4”1502 Hammering Union or4-1/16”API 15K Flange Connection |
5" | 127 | 197 | 15000 | 22500 | 1.5 | 1.3 | 50 | 80 | 5-1/8” API 15K Flange Connection |
2" | 51 | 129 | 20000 | 30000 | 1.2 | 0.9 | 30 | 14 | 2”2002 Hammering Union or 3-1/16”API 20K Flange Connection |
2.5" | 64 | 143 | 20000 | 30000 | 1.4 | 1.0 | 36 | 21 | 3”2002 Hammering Union or 3-1/16”API 20K Flange Connection |
3" | 76 | 155 | 20000 | 30000 | 1.5 | 1.1 | 43 | 32 | 3”2002 Hammering Union or 3-1/16”API 20K Flange Connection |
4" | 102 | 181 | 20000 | 30000 | 1.6 | 1.3 | 51 | 47 | 4-1/16”API 20K Flange Connection |
5" | 127 | 207 | 20000 | 30000 | 1.7 | 1.4 | 60 | 73 | 7-1/16”API 20K Flange Connection |
Ultra Wear-resistant Acid Fracturing Hose Product details
Application: Acid fracturing, sand fracturing and hydraulic fracturing pipelines in well completion operations, and water base, oil-based, foam, acid base fracturing fluids under high pressure
Inner glue layer: polymer composites
Inner diameter type: Full flow
Enhancement layer: High strength super flexible steel wire or wire rope with multi-layer winding
Outer glue layer: Wear and weather resistant synthetic rubberTemperature range:-29℃~+100℃
Standards: API Spec. 7K FSL0 | ABS
Joint type: Integral union or integral flange or other forms
Product advantages
Principal Characteristics
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The Ultimate FAQ guide of Fracturing Hose| Frac Hose
1. What’s fracturing hose?
2. What are the benefits of fracturing hose?
The benefits of frac hose over flow irons are listed below:
Flexibility is added to the rig-up of frac operations by frac hose. Compared to conventional flow irons, it is significantly lighter and simpler to use.
Frac hoses streamline protects the crews from potential equipment accidents and offers a clear path in times of emergencies by replacing the convoluted manifold iron fleet.
For each site, hundreds of standard flow irons, assemblies, and seals can be replaced using frac hose because it lengthens service life and reduces protentional leak points. Additionally, it significantly shortens downtime and increases efficiency.
3. What types of fracturing hose and what are their applications?
Frac hose is available in different types for various applications, it mainly includes below applications:
4. What is the most common construction of a high pressure frac hose?
Although each frac hose manufacturer uses a different material to create their own, they are all essentially made of rubber and steel wires in bonded construction.
YITAI frac hoses are bonded construction of inner tube, reinforcement, and over cover.
Inner tube: It is made of UHMW-PE film combined with synthetic rubber.
Reinforcement: 6 layers of high strength spiral steel wires
Outer cover: Abrasion and weather resistant synthetic rubber
Repairing a high-pressure frac hose is a specialized task due to the demanding conditions under which the hoses operate and the critical safety considerations. It's essential to follow a precise repair protocol to ensure the integrity and safety of the hose. Here's a basic guide to repairing high-pressure frac hoses:
Please note that due to the risks involved with high-pressure equipment, it is recommended that repairs are performed by qualified personnel with proper training and that the repaired hose is used in accordance with the latest safety standards and guidelines. In many cases, replacement may be the safer and more cost-effective option over repair, depending on the extent of the damage.
6. How to choose the best fracturing hoses for your oilfield applications?
Improper selection of the frac hoses and the fittings may cause serious damage or injuries in the wellsite frac applications to your crews. You need also note that the frac hoses are also subject to degrade over time and need appropriate routine inspection and maintenance. In order to increase the frac hose service life and reduce downtime, it is quite necessary to discuss some criteria questions with your frac hose manufacturer to get the right product. They are mainly:
Size:
I.D.: What inside diameter of frac hose is required?
O.D.: What’s the required outer diameter?
Length: How long is required of a frac hose?
Other Special: Any specific requirement on the overall length including fittings?
Temperature:
Conveying Medium: What’s the temperature of the product being conveyed?
Cover: What temperature will the external cover be subject to?
Applications:
Where will this frac hose be used?
How will it be installed or handled?
Will the hose be subject to any dragging, oils/chemicals, etc?
Is it a critical, permanent application?
Materials:
What’s the material being conveyed through the hose?
If it is a chemical, identify the concentration
If it is a material, is it wet or dry?
What size are the particles?
Are they sharp or abrasive?
Pressure:
What’s the maximum working pressure?
Are there any pressure surges?
Fittings
What kind of fitting is required?
Delivery
When is the frac Hose required?
7. What fittings are available for fracturing hoses?
There are various types of fittings available for frac hoses as per specific applications and your requirements. The most common fittings are:
1502 Hammer Unions
API 15K Flange
API 16A Flange
API 20K Flange
GrayLoc Clamp Coupling
After selection of the appropriate frac hoses, proper operations and routine maintenance are also critical in extending your frac hoses lifetime. There are some dos and don’ts that need to be taken care of during your daily operations.
Request quality products and make sure all necessary technical info is stamped on the product.
Know the limits of temperature, working pressure, and compatibility of your frac hose and fittings, never operate a hose towards its highest recommended working pressure while at or near its maximum temperature range.
When you are not ready to use the frac hose, do keep it in a cool, dark, and clean place. Never store your frac hoses in places exposed to heat, direct sunlight, or humidity.
Do regular testing and inspection on your frac hoses to check if any gouges, bulges. Never use your frac hoses in permanent, non-visible locations.
Inspect consistently and regularly the fittings as well to make sure they are working without any leakage, loose parts, corrosion, or any other deformities. In case of any, consult the technician or manufacture for possible repair work or replacement of new hoses.
Bend your frac hoses naturally. Never crush a hardwall or bend it with an unreasonable twist
Handle your frac hoses with care during installation and operation. Never drag it over sharp or abrasive surfaces or pull by the ends. The abrasion is the most common cause of hose failure in the oilfield.
Over 90% of all hose failures come from the outer cover outside instead of media being conveyed inside.
The tighter you bend your frac hose, the more vulnerable that hose becomes once pressurized.
Temperature influences strongly the working pressure of your frac hose. While the temperature goes up, the recommended working temperature goes down.
A surge above the maximum working pressure of your frac hose shall never be allowed.
The most vulnerable and weakest place of the hose is typically the connection part of the hose and its fittings.
YITAI supplies 15K high-pressure frac hoses in the following specs, 2”, 2.5”, 3”, 4”, 5”,5 1/8”, 5 1/2”.
YITAI supplies 20K high-pressure frac hoses in the following specs, 2”, 2.5”, 3”, 4”, 5”.